I’m not sure if it will help your set up, but we had to replace our projection material as it was blocking too much IR. We already had the acrylic and as it would have cost too much to get it sand blasted, so we looked around for other ways to achieve the same goal. We tried some frosted film from a local DIY shop but it looked horrible and was not frosted enough to support the projection. Then we found this http://www.purlfrost.com/purlfrost.php
‘White purlfrost’ seems to be just right, it diffuses the IR nicely and serves as a good projection surface. Not too expensive either we bought 2 metres for £22 (plus postage)
Obviously not ideal (if we had known we would have bought frosted acrylic in the first place), but if you are in a bind and need to find a suitable surface for low cost, it’s a good solution. It’s definitely cheaper than buying a whole new piece of acrylic if you already have one!