emerex - 04 January 2010 10:47 PM
NICE SET-UP!
Is there any way I can ask you to elaborate on the construction of your box? I’m no carpenter, and I’m kind of stuck on what materials I should use. I’ve built a frame for prototyping out of cheap wood. Serves its purpose for now, but man its ugly. LOL
Thanks guys.
I looked at two options when designing the box: wood and acrylic. The pros/cons I thought up for each were:
Wood
Pros:
- Cheaper for materials
- Easy to mount internal components
- Suited to a less modern interior (softer in appearance)
- Lighter, unless using something like hardwood
Cons:
- Expensive if purchasing own tools (this would however be offset with successive units)
- Requires painting and/or surfacing (and skill in this art to get it to look good)
- Susceptable to environmental damage and discolouration
Acrylic
Pros:
- Strong construction
- Visually appealing in a modern setting (clean lines, glossy appearance)
- Can achieve interesting effects such as edge rounding
- Highly resistant to environmental damage
Cons:
- Expensive, regardless of whether an external fabricator is employed
- Almost impossible to make structural changes once built
- Hard to fix internal components in a professional manner (i.e. without using acrylic cement so they are removable in case of failure)
Good to see you actually constructing a prototype! Mine consisted of two chairs, the acrylic projection surface on top and a couple of mirrors..just enough to make sure I could project the image.
My recommendation? Acrylic. Simply because it was so easy to prepare a design for a local fabricator and have them cut and assemble it down to the millimetre, as well as polish edges. Essentially making it production-ready. Depending on what you want to get out of this project though, you might choose wood if say, you want the challenge of actually building your box yourself. Personally, I wasn’t prepared to pit my inexperience in woodwork against potential failure.
To those with problems picking up blobs, I would suggest looking at reducing the thickness of the diffuser material. Changing mine from 5mm to 3mm made a whole lot of difference to the amount of IR transmitted. If you are doubtful, you could try a simple sheet of baking paper on top of the clear perspex to see if this improves the situation.